General Specifications
- Material Properties
- Material type: DKP sheet, galvanized sheet, painted galvanized sheet
- Material width (mm): 41
- Material thickness (mm): 0.20 (min) – 0.40 (max)
- Roll weight (kg): 500
- Roll inner diameter (mm): 500-600
- Roll outer diameter (mm): 1200
- Line Properties
- Line speed (mt/min): 25 (maximum)
- Product features
- Length tolerance: +/- 1 mm
- Power, Voltage, Current Characteristics
- 3-phase voltage (V): 380
- Total power on line (kW): 15
- Guarantee
- 1 (one) year after delivery.
Line Elements
- Uncoiler
- Band width (mm): 100
- Roll carrier capacity (kg): 500
- Roll outer diameter (mm): 1200
- Roll inner diameter (mm): 500-600 adjustable.
- The drive will be controlled by the system.
- Eccentric Press
- An air clutch press with a printing capacity of 40 tons will be used.
- Hit capacity is between 200-250.
- The press will be controlled with a 3 kW driver.
- The opening mold will be produced from 2379 quality steel and will be subjected to wire erosion.
- Material Channel
- There will be 1 material channel at the uncoiler exit.
- There will be 1 material channel at the eccentric press outlet.
- Rollform Machine
- It consists of 6 station units.
- The stations will be manufactured from 1040 quality materials.
- Black phosphate coating will be done.
- Station shafts will be produced from 4140 tempered steel. The materials will be treated first and then subjected to induction process and surface hardness grinding will be done.
- Form reels will be produced from 4340 quality material. The production method will be normalized first and then subjected to CNC process, given a hardness of 60 HRC, and surface hard turning again.
- There will be units on the machine for the linearity and caliber of the product.
- Drive gears will be produced from 8620 cementation steel.
- Movement to the stations is provided by taking movement from a 3 kW geared motor with a chain and giving it to the gears.
- Cutting Unit
- It will be manufactured in such a way that it can cut between 0.50m – 3.3m.
- Cutting dies will be made of high shear strength 2379 Swedish steel. The wire is processed in erosion and given a hardness of 62 HRC. The vacuum system is heat treated.
- Cutting system is hydraulic and will be controlled by servo motor driver.
- Packaging Unit
- The resulting profiles will be stacked properly and will be made to the rollform outlet in a way that will bond.
- The movement of the working style will be with the cutting of the profile of the table given with the piston and the downward movement of the profile and the falling of the profile.
- Control unit
- Control Techniques brand servo driver will be used in the system.
- Profile size, amount of profile to be produced and production speed parameters will be entered from PLC operator panel and production data will be stored in memory.
Security
- The mold part of the press unit will be closed with a transparent thick PVC plastic cover window.
- There will be emergency stop buttons on the tape opening machine, press, rollform machine and packaging unit.
- When the line starts to work, the warning lamp will turn on.
- Hazardous parts in motion will have guards.
- In case of overload, automatic stop (protection) will be activated.
