General Specifications
- Material Properties
- Material type: DKP sheet, galvanized sheet, painted galvanized sheet
- Material width (mm): 46mm
- Material thickness (mm): 0.20 (min) – 0.40 (max)
- Roll weight: 2 tons capacity
- Roll inner diameter (mm): 500
- Roll outer diameter (mm): 1500
- Line Properties
- Line speed (m/min): 70m/min (maximum)
- Product features
- Length tolerance: +/- 1 mm
- Power, Voltage, Current Characteristics
- 3-phase voltage (V): 380
- Total power on line (kW): 15
- Pneumatic
- Nominal working pressure (bar): 8
- Guarantee
- 1 (one) year after delivery.
- Uncoiler
- Band width (mm): 100
- Roll carrier capacity (kg): 5000
- Roll outer diameter (mm): 1200
- Roll inner diameter (mm): 500-600 adjustable.
- Eccentric Press
- An air clutch press with a printing capacity of 40 tons will be used.
- Hit capacity is between 200-250.
- The press will be controlled with a 3 kW driver.
- The punching die is 2379 quality steel and the wire will be subjected to erosion, and the punching pins will be produced from HSS steel.
- Material Channel
- There will be 1 material channel at the uncoiler exit.
- There will be 1 material channel at the eccentric press outlet.
- Rollform Machine
- Consists of 6 station units.
- The stations will be manufactured from 1040 quality materials..
- Black phosphate coating will be done.
- Station shafts will be produced from 4140 tempered steel. The materials will be treated first and then subjected to induction process and surface hard grinding will be done.
- Form reels will be produced from 4340 quality material. The production method will be normalized first and then subjected to CNC process, given a hardness of 60 HRC, and surface hard turning again.
- There will be units on the machine for the linearity and caliber of the product.
- Drive gears will be produced from 8620 cementation steel.
- A gearmotor with 3 kW 100 output will be used. (It will be controlled by 3 kW driver.)
- Movement to the stations is provided by taking movement from a 3 kW geared motor with a chain and giving it to the gears.
- Cutting Unit
- It will be manufactured in such a way that it can cut between 0.50m – 3.3m.
- Cutting dies will be made of high shear strength 2379 Swedish steel. The wire is processed in erosion and given a hardness of 62 HRC. The vacuum system is heat treated.
- Cutting system will be provided with 80x100mm stroke pneumatic. It works with 8 bar air.
- Packaging Unit
- The resulting profiles will be stacked properly and will be made to the rollform outlet in a way that will bond.
- Packaging Unit
- Control Teknik brand servo driver will be used in the system.
- Profile size, amount of profile to be produced and production speed parameters will be entered from PLC operator panel and production data will be stored in memory.
- The mold part of the press unit will be closed with a transparent thick PVC plastic cover window.
- There will be emergency stop buttons on the tape opening machine, press, rollform machine and packaging unit.
- When the line starts to work, the warning lamp will turn on.
- Hazardous parts in motion will have guards.
- In case of overload, automatic stop (protection) will be activated.
